Mbere yo gusinya kuri iryo tegeko ryo kugura: Uburyo bwo kwemeza neza ko Granite Surface Plate ingana

Abaguzi benshi bemera ibirego byo gupfunyika kw'ibice by'ubuso bitagenzuwe ku giti cyabo. Iyi nyandiko ikwigisha icyo imiterere itatu y'ubupfunyika isobanura mu bikorwa, uburyo bworoshye bwo kugenzura ushobora gukora ubwawe, hamwe n'ibisobanuro bitatu by'igenzura abaguzi b'inararibonye batajya barenga.

Icyuho cyo kugenzura gitwara abaguzi ibihumbi

Tekereza ibi: ubona agasanduku k'amasahani y'ubuso bwa granite mu kigo cyawe. Icyemezo cy'umutanga serivisi kigaragaza ko afite ubugari bwa Granite (≤0.5μm/m). Urashyira umukono ku nyandiko zo gutanga. Nyuma y'amezi atatu, itsinda ryawe ry'ubuziranenge rikora igenzura rigasanga amasahani afite ubugari bwa 1.2μm/m—birenze cyane ibyagenwe na Granite 00.

Ubu urimo kurega ikigo gishinzwe ubwikorezi bw'ibintu, umucuruzi utemeranya n'ibipimo byawe, n'igabanuka ry'umusaruro mu gihe ushaka plaque zisimbura. Impamvu nyamukuru ni iyihe? Wizeye icyemezo cy'umucuruzi utabanje gukora igenzura ryawe.

Ibi bibaho kenshi mu nganda zikora ibintu neza. Igisubizo si ubwoba—ni uburyo bwo kugenzura buhamye burengera inyungu zawe mu gihe bukomeza kuba ubwisanzure ku batanga serivisi.

Gusobanukirwa amanota y'ubugari: Icyo imibare isobanura mu by'ukuri

Icyiciro cya 00: Uburyo bworoshye bwo gukoresha neza

Amasahani yo ku rwego rwa 00 agira ubushobozi bwo kwihanganira ubugari bwa ≤0.5μm/m. Ku isahani ya metero 1, ibi bivuze ko ubuso bwose butandukana n’ubugari butunganye ku kigero kiri munsi ya kimwe cya kabiri cya mikorometero—hafi 1/150 cy’ubugari bw’umusatsi w’umuntu.

Icyo ubwo bushobozi bwo kwihanganira ibintu butuma:

• · Guhuza imashini zipima zisaba ubuhanga buhanitse bwo gusobanura
• · Sisitemu zo gupima aho guhagarara kw'ibanze bigira ingaruka zitaziguye ku gupima
• · Ibikoresho byo gufata wafer ya semiconductor aho gushyira sub-micron mu mwanya ari ngombwa
• · Ubuso bw'ifatizo rya laser interferometry

Ingaruka zifatika:

Amasahani yo mu rwego rwa 00 asaba kugenzura ibidukikije mu gihe cyo kuyakoresha. Ihindagurika ry'ubushyuhe, imitingito, ndetse n'imiraba y'amajwi bishobora guhindura ibipimo by'akanya gato ku buso nk'ubwo busanzwe. Ibi si ibikoresho bitagira ubushishozi bidafite isuku—bikeneye ubwitonzi nk'ubwo wakoresha mu gupima ibikoresho byo mu rwego rwa 00.

Icyiciro cya 0: Ibisobanuro by'ifarashi y'akazi

Icyiciro cya 0 kigera ku buremere bwo kugorora bwa ≤1μm/m—kikuba kabiri itandukaniro rya 00 ariko kigakomeza kuba inyangamugayo cyane ku bikorwa byinshi byo mu nganda.

Icyo ubwo bushobozi bwo kwihanganira ibintu butuma:

• · Ibikorwa bisanzwe byo gutunganya neza
• · Kugereranya no gupima ikimenyetso cy'aho ukoresha icyuma gipima
• · Gushyiraho ibikoresho bya mashini za CNC
• · Igenzura rusange n'ubuziranenge

Impamvu abaguzi b'inararibonye bakunze kugena Icyiciro cya 0:

Ku giciro cya 40-60% by'igiciro cy'amapine yo mu cyiciro cya 00, Icyiciro cya 0 gitanga ubunyangamugayo buhagije ku bikorwa byinshi mu gihe cyihanganira ihindagurika ry'ibidukikije. Keretse ingengo y'imari yawe idasobanutse neza isaba cyane cyane umusanzu w'Igiciro cya 00, Icyiciro cya 0 gikunze kuba ikimenyetso cyiza cy'ibiciro n'imikorere.

Icyiciro cya 1: Uburyo bwo gukora neza mu nganda

Icyiciro cya 1 kigera ku buremere bwo kugorora bwa ≤2μm/m—kiracyari ubunyangamugayo budasanzwe mu nganda nyinshi.

Icyo ubwo bushobozi bwo kwihanganira ibintu butuma:

• · Gushyiraho ibikoresho mu bigo bikora imashini
• · Ibikorwa byo gushyiraho no gushyira ikimenyetso
• · Ahantu ho guhugura no kwigisha
• · Ibikoresho biremereye aho ubushishozi busesuye budakomeye cyane kuruta kuramba

Iyo icyiciro cya mbere cyumvikana:

Amasahani manini yo ku buso bw'ibikoresho biremereye akunze kugaragaza Icyiciro cya 1. Uko isahani iba nini, ni ko bigorana kugera ku buremere bukomeye, kandi ikiguzi cy'ikiguzi cy'Icyiciro cya 0 cyangwa Icyiciro cya 00 kirushaho kwiyongera cyane. Ku ikoreshwa aho granite ikora nk'uburemere buhamye aho kuba ubuso bwo gupima neza, Icyiciro cya 1 gitanga agaciro gafatika ku giciro gikwiye.

Uburyo bworoshye bwo kugenzura ushobora gukora mbere yo gusinya

Uburyo bwa 1: Isuzuma ry'Ubugari bw'Ikoranabuhanga rya Autocollimator

Ku baguzi bafite ubushobozi bwo kubona ibikoresho byo gupima neza, isuzuma rya autocollimator ritanga igenzura ry’ingano y’ubugari:

1. Shyira autocollimator ku mfuruka imwe y'igice cyo hejuru

2. Kureba intego zigaragara ku mfuruka n'impande z'ahandi

3. Andika ibipimo by'inguni ku mugozi w'ingingo ziri hejuru y'ubuso

4. Kubara itandukaniro ry'ubugari bw'ubugari ugereranije n'ibipimo by'inguni

Ubu buryo butuma ibipimo bitazwi neza biri munsi ya 0.5μm/m iyo bukozwe neza. Ibyumba byinshi by'ibikoresho bifite ubushobozi bwo gukora neza bifite autocollimators cyangwa bishobora kuzibona binyuze muri laboratwari zo gupima.

Uburyo bwa 2: Uburyo bwo gukoresha ikoranabuhanga mu kunyura mu buryo bwa elegitoroniki

Ibipimo bya elegitoroniki (nk'ibikoresho byacu bya WYLER byo mu Busuwisi) bipima ubushyuhe bw'ubuso ahantu henshi. Unyuze mu bushyuhe bw'ubuso mu buryo buhamye no mu kwandika ubushyuhe, ushobora kubara ubusumbane bw'ubugari.

Uburyo bikorwa:

1. Shyiraho umurongo ngenderwaho w'ibanze ukoresheje ingingo eshatu

2. Genda ku rwego mu nzira ziteganye hejuru y'ubutaka

3. Andika aho unyura buri gihe (ubusanzwe ni 50-100mm kugira ngo umenye neza akazi)

4. Kubara ubusumbane bw'ubuso ukoresheje algorithmi zisanzwe

Ubu buryo bukora neza ku bice binini by'ubuso aho intera yo kureba autocollimator iba idashoboka.

Uburyo bwa 3: Ihindagurika ry'uburebure bwo gukoraho no gukoraho

Ku baguzi badafite autocollimators cyangwa urwego rw'ikoranabuhanga, uburyo bworoshye bwo kugenzura burahari hakoreshejwe igipimo cy'uburebure buhanitse n'igice cy'ubuso ubwacyo:

1. Zeru igipimo cy'uburebure ku buso buzwi

2. Kora aho icyuma gipimisha gihurira n'aho icyuma gipimisha giherereye ahantu henshi

3. Andika ihindagurika ry'uburebure ugereranije

4. Gereranya intera ntarengwa y'uburebure n'ibipimo by'ubugari bw'ubutaka byitezwe

Ubu buryo ntibuzagera ku buhanga bwa μm hatabayeho uburyo bugenzurwa, ariko bugaragaza indwara zidasanzwe zigaragaza ibibazo bikomeye.

Ibisobanuro bitatu byo kwemeza abaguzi benshi batazi

Ibisobanuro bya 1: Kugenzura ko bishobora gusubiramo

Ubugari bw'aho ibintu biherereye bushobora kwangirika mu gihe cyo kubitwara. Gutigita, ubwihindurize bw'ubushyuhe, no guhangayika mu kubikoresha bishobora gutera impinduka mu buryo bufatika ku buso. Mbere yo kwemera ko ibintu bitangwa, kora igenzura ryo gusubiramo:

Uburyo bwo gupima:

1. Pima ubugari mu gihe T1

2. Kuraho igice cy'ubuso mu gipimo cyawe cyose

3. Garura isahani nyuma y'iminota 30 hanyuma wongere upime

4. Gereranya ibisubizo bya T1 na T2

Icyo urimo kugenzura:

Iyo ibipimo bisubiwemo bigaragaza ibisubizo bitandukanye cyane,isahani yo hejuruushobora kuba waragize ikibazo cyo kwangirika mu gutwara ibintu cyangwa uburyo bwo kubipima burahindagurika. Ibisubizo bisubirwamo buri gihe byubaka icyizere; ibisubizo bidahuye bisaba iperereza.

Ibisobanuro bya 2: Igenzura ry'ubushyuhe

Gupimaisahani yo hejurumbere yuko bigera ku buringanire bw'ubushyuhe n'ibidukikije byawe bitera amakosa mu buryo bw'ikoranabuhanga. Igipimo cyo kwaguka k'ubushyuhe cya Granite (~5μm/m kuri °C) bivuze ko itandukaniro ry'ubushyuhe rituma habaho impinduka mu buryo bw'ikigereranyo.

Ibisabwa bisanzwe:

Ibipimo byinshi bigena uburyo bwo gupima gusa iyo plaque igeze kuri 20°C (±1°C) kandi igakomeza kuba ihamye. Bimwe bisaba amasaha menshi yo kuringaniza mu buryo bwo gupima.

Igenzura rifatika:

1. Andika ubushyuhe bw'inyuma y'ikibuga ukoresheje thermometer isanzwe

2. Andika ubushyuhe n'ubushuhe bw'ikirere

3. Gereranya n'imiterere y'ibidukikije byawe byo gupima

4. Andika igihe cyo kuringaniza mbere yuko ipima ritangira

Niba icyemezo cy'umutanga serivisi kigaragaza ibipimo ku bushyuhe butandukanye n'aho wakira ibicuruzwa, ntushobora kugereranya ibisubizo mu buryo butaziguye.

Ibisobanuro bya 3: Kugenzura impande n'imfuruka

Ibisobanuro by'ubugari bikunze gukoreshwa ku "gace ko gukoreramo" - ubusanzwe bisobanurwa nk'agace katarimo 5-10mm zo hanze uvuye ku nkengero. Ariko, imiterere y'inkombe n'imfuruka igira ingaruka ku mikorere ya plate muri rusange:

Icyo ugomba kugenzura:

1. Suzuma impande mu buryo bugaragara kugira ngo urebe ko hari uduce, imitumba, cyangwa ibyangiritse ku nkombe.

2. Genzura ko ibintu byo gushimangira cyangwa gushyiramo ibintu bidatera umuvuduko ku buso butunganye

3. Reba aho imyobo yo gushyiraho ishyirwa niba bishoboka—umuvuduko uturuka ku bikoresho byo gushyiraho ingano idakwiye ugira ingaruka ku miterere y'ubuso

Twabonye ibyuma byo hejuru bigeze hagati neza ariko impande zabyo zangiritse bitewe n’uko bipakiye nabi. Ibi bikoresho byujuje ibisabwa mu buryo bw’ikoranabuhanga ariko byasabye ko bisubirwamo bihenze kugira ngo bigarure akamaro kabyo.

Isuzuma ry'Imbere yo Kohereza: Icyo Wasaba Ku Mutanga Ibicuruzwa Wawe

Uretse kwemeza kwawe bwite, saba inyandiko zihariye z'igenzura mbere yo kohereza:

Amakuru yose yerekeye ikarita y'ubuso

Saba amakuru yuzuye y’urusobe rw’ibipimo—atari imibare ya nyuma y’ubugari bw’aho ibintu biherereye gusa. Itangazo rimwe rya "Grade 00" ridafite amakuru ashyigikira rituma udashobora kwemeza ubwawe. ZHHIMG® itanga inyandiko zuzuye z’ibipimo zirimo:

• · Amakuru y'uburebure bw'ingingo ku yindi
• · Imbonerahamwe y'aho igipimo giherereye
• · Imiterere y'ibidukikije mu gihe cyo gupima
• · Amahame ngenderwaho yakoreshejwe

Impamyabumenyi zo gupima ibikoresho

Saba icyemezo cyo gupima ibikoresho byakoreshejwe mu kugenzura ibyo watumije. Emeza:

• · Gupima ni igihe (ntibyarangiye)
• · Laboratwari yo gupima ubuziranenge yemewe
• · Indangagaciro zitari zizwi zavuzwe

Niba umutanga serivisi adashobora cyangwa atazatanga inyandiko zo gupima ibikoresho byo gupima, ibirego bye by'ubuziranenge nta shingiro bifite.

Inyandiko z'amafoto

Saba amafoto agaragaza:

• · Imiterere y'ubuso munsi y'urumuri rukwiye
• · Nimero y'uruhererekane cyangwa ikimenyetso cy'indangamuntu
• · Imiterere y'ibikoresho byo gupima
• · Imiterere y'ibidukikije

Inyandiko zigaragara zituma habaho inshingano kandi zigafasha kumenya ibyangiritse mu bwato iyo konteneri zihageze.

Gukorana n'abatanga serivisi mu bijyanye no kugenzura ibikoresho

Igihe cyo kugenzura kigeze

Teganya igenzura ryinjira ako kanya igihe kontineri igeze—mbere yo kwimura amasahani mu bubiko. Gutinda hagati yo gutanga no kugenzura birushaho kugorana ikirego cy’ibyangiritse ku bigo bitwara ubwishingizi bw’imizigo n’ibindi bigo.

Gutegura ibidukikije

Tegura aho upimira mbere yuko amasahani agera:

• · Kugenzura ko igenzura ry'ubushyuhe rikora
• · Emeza ko uburyo bwo gupima ibikoresho bugezweho
• · Tegura imbonerahamwe z'inyandiko zo kwandikamo ibisubizo
• · Gushyiraho abakozi bahuguwe mu bikorwa byo kugenzura

Uburyo bwo gukemura amakimbirane

Shyiraho ingamba zisobanutse neza mbere yuko ibibazo bivuka:

• · Sobanura uburyo bwo gupima bukwiye bwo kwihanganira kutumvikana mu igenzura (ubusanzwe ± 10% by'ibisobanuro)
• · Garagaza igihe cyo kugenzura mbere yuko ibirego birangira igihe ntarengwa
• · Kumenya laboratwari zo gupima abantu ku ruhande rwa gatatu kugira ngo hamenyekane ibipimo by'abasifuzi
• · Kwandika uburyo bwo gutanga amakuru ku bibazo

Guhitamo amanota neza

Urupapuro rw'isesengura ry'ikoreshwa

Mbere yo kugena amanota, suzuma ibisabwa by’ukuri:

Umutego wo Gukoresha Ibisobanuro Birenze urugero

Kugura icyiciro cya 00 mu gihe icyiciro cya 0 byari bihagije bipfusha ubusa amafaranga kandi bigatera ububobere. Twabonye abaguzi bagena ibishushanyo mbonera bya icyiciro cya 00 mu bikorwa byo gushyiraho ibikoresho byo mu iduka aho impinduka mu bidukikije zirenze igiciro cy’ubuziranenge bishyuye.

Huza ibipimo n'ibisabwa mu buryo nyabwo, ntabwo ari ubunyangamugayo ntarengwa bwa teworijiya.

Ibibazo Bikunze Kubazwa

Q: Ese nshobora kugenzura ko icyuma gipanze nta bikoresho byihariye?

A: Igenzura rike rishoboka hakoreshejwe ibipimo by'uburebure cyangwa ibigereranyo, nubwo kutamenya neza kugerwaho bizaba biri hejuru cyane ugereranyije n'ibipimo. Ku bikorwa by'ingenzi, kubona laboratwari zemewe zo gupima cyangwa gukodesha ibikoresho by'agateganyo bitanga ubushobozi bukwiye bwo kugenzura.

Q: Igipande cyo hejuru kigomba kumera nk'aho kiri mbere yo gupima igihe kingana iki?

A: Amabwiriza menshi ateganya ko amasaha 24-48 yo kuringaniza ibyuma bituruka ahantu hatandukanye cyane agomba kuba ari amasaha 24-48. Ku bidukikije bigenzurwa, ndetse n'impinduka z'ubushyuhe zishobora gufata amasaha menshi kugira ngo bibe bingana neza.

Q: Ni inshuro zingahe zisabwa ku igenzura ku masahani yo hejuru akoreshwa?

A: Amabwiriza y’inganda asanzwe asaba igenzura rya buri mwaka ku byapa byo mu cyiciro cya 0 n’icya 00 mu gihe bikoreshwa bisanzwe. Byapa bikoreshwa cyane, bishobora kwangirika, cyangwa ibidukikije bishobora gusaba igenzura rihoraho.

Q: Nakora iki kugira ngo nemeze ko gupima bikurikirana?

A: Saba ibyemezo byo gupima bigaragaza uruhererekane rudacikamo ibice kuva ku gipimo cyawe kugeza ku bipimo by’ubuziranenge kugeza ku bigo by’igihugu bipima. ZHHIMG® ishami rya NIM (Ikigo cy’Igihugu cy’Ubumenyi bw’Ibintu mu Bushinwa), bigira uruhare mu masezerano mpuzamahanga yo kwemeza imiterere y’ibintu.

Q: Ese nkwiye kugenzura buri saha cyangwa gukoresha isuzuma ry'ingero?

A: Ku bicuruzwa bito (biri munsi ya plaki 10), igenzura rya 100% ni ingirakamaro. Ku bicuruzwa binini, isuzuma ry'imibare rishingiye ku bipimo ngenderwaho bya AQL (Urwego rw'Ubuziranenge rwemewe) ritanga icyizere gikwiye mu gihe bigabanya umutwaro wo kugenzura. Sobanura gahunda zo gupima mu masezerano yawe y'ubuziranenge.

Q: Ni izihe nyandiko ngomba kubika mbere yo kugenzurwa?

A: Kubika inyandiko z'igenzura zirimo amakuru y'ibipimo, imiterere y'ibidukikije, inyandiko zigaragaza ibikoresho, kumenya abagenzuzi, no kugereranya ibisabwa. Izi nyandiko zishyigikira ibiganiro by'ubuziranenge bw'umutanga serivisi kandi zigaragaza ubushishozi bukwiye iyo habayeho impaka.