Ubusugire bwimashini zo murwego rwohejuru, uhereye kubikoresho byapimwe bigezweho kugeza ibikorwa remezo binini, bishingiye kumiterere yibanze-shingiro ryimashini. Iyo izi nyubako zigaragaza ibintu bigoye, bitari bisanzwe bya geometrike, bizwi nkibisanzwe byemewe (base Irregular base), gukora, kubohereza, hamwe nibikorwa byigihe kirekire byo kubungabunga bitanga imbogamizi zidasanzwe zo kugenzura ihindagurika no kwemeza ubuziranenge burambye. Muri ZHHIMG, tuzi ko kugera ku mutekano muri ibyo bisubizo byihariye bisaba inzira ihamye, ihuza ubumenyi bwibintu, gutunganya neza, hamwe nubuyobozi bwubwenge bwubuzima.
Imbaraga zo Guhindura: Kumenya Ibyingenzi
Kugera ku gutuza bisaba gusobanukirwa byimbitse imbaraga zibangamira ubusugire bwa geometrike mugihe. Shingiro ryibanze ryoroshye cyane cyane kubintu bitatu byambere byo guhindura ibintu:
. Izi ntambwe byanze bikunze zisiga inyuma imihangayiko isigaye. Mu byuma binini bikozwe mu byuma, igipimo cyo gukonjesha gitandukanye hagati y’ibice binini kandi bito bitera guhangayikishwa cyane, iyo bisohotse mu gihe cyibihe bigize ubuzima, biganisha ku minota ariko ikomeye ya mikorobe. Mu buryo nk'ubwo, muri karuboni fibre igizwe, ibipimo bitandukanye byo kugabanuka kwimyanda irashobora gutera imihangayiko ikabije, bishobora gutera gusenyuka munsi yimitwaro iremereye kandi bikabangamira imiterere rusange.
2. Mu gusya-axis eshanu zo kuryama rudasanzwe, inzira yibikoresho itari yo cyangwa gukwirakwiza imbaraga zitaringanijwe birashobora gutera gutandukana kwa elastike yaho, bikavamo igihangano cyongeye kugaruka nyuma yimashini kandi kiganisha ku kutoroherana. Ndetse inzira yihariye nka Machine Discharge Machine (EDM) muburyo butoboye, niba itishyuwe neza, irashobora kuzana itandukaniro rinini risobanurwa mbere yo guhangayikishwa mbere yo guterana igihe shingiro riteranijwe, biganisha kumurongo muremure.
3. Gutwara Ibidukikije no Gukora: Ibishingiro byigenga akenshi bikorera mubidukikije bikabije cyangwa bihinduka. Imizigo yo hanze, harimo ubushyuhe bwimihindagurikire, ihinduka ry’ubushuhe, hamwe no guhindagurika guhoraho, ni ibintu bitera impinduka. Urugero rwumuyaga wo hanze hanze, kurugero, uhura nubushyuhe bwumuriro burimunsi butera kwimuka kwamazi muri beto, biganisha kumeneka mikoro no kugabanuka gukomera muri rusange. Kubishingiro bifasha ibikoresho bipima ultra-precision, ndetse na micron yo murwego rwo kwagura ubushyuhe burashobora gutesha agaciro ibikoresho, bikenera ibisubizo bihuriweho nkibidukikije bigenzurwa hamwe na sisitemu yihariye yo kunyeganyega.
Ubuhanga Bwiza: Inzira ya Tekinike yo Guhagarara
Kugenzura ubuziranenge no gutuza kw'ibicuruzwa byigenga bigerwaho hifashishijwe ingamba zitandukanye za tekiniki zikemura izo ngaruka kuva guhitamo ibikoresho kugeza ku nteko ya nyuma.
1. Kubirindiro byibyuma, ibi bikubiyemo gukoresha ibinini byagutse cyangwa gukoresha ibikoresho kugirango uhimbe kandi ushireho kugirango ukureho inenge. Kurugero, gukoresha imiti yimbitse-cryogenic kubikoresho nka maraging ibyuma, bikunze gukoreshwa mubizamini byindege, bigabanya cyane ibintu bya austenite bisigaye, byongera ubushyuhe bwumuriro. Mubice bifatika, ibishushanyo mbonera bya ply lay-up ni ngombwa, akenshi bisimburana icyerekezo cya fibre kugirango uhuze anisotropy no gushyiramo nanoparticles kugirango wongere imbaraga zintera kandi ugabanye deformination-iterwa no guhindura ibintu.
2. Imashini isobanutse hamwe na Dynamic Stress Igenzura: Icyiciro cyo gutunganya gisaba guhuza tekinoroji yindishyi zingirakamaro. Ku bigo binini byo gutunganya gantry, sisitemu yo gupima igarura amakuru nyayo yo guhindura ibintu muri sisitemu ya CNC, ikemerera uburyo bwikora, bwigihe-nyacyo bwo guhindura inzira-"igipimo-cy-indishyi" sisitemu yo kugenzura ifunze. Kubihimbano byahimbwe, tekinike yo gusudira-ubushyuhe-buke bwo gusudira, nka laser-arc hybrid welding, ikoreshwa kugirango hagabanuke agace katewe nubushyuhe. Nyuma yo gusudira nyuma yubuvuzi bwaho, nka peening cyangwa sonic ingaruka, noneho bikoreshwa mugutangiza imihangayiko yo kwikomeretsa, guhagarika neza ingaruka mbi ziterwa no gusigara no gukumira serivisi.
3. Kubirindiro byubushuhe bukabije, ibishushanyo mbonera byubatswe, byubatswe n'inkuta zuzuye zuzuye beto zirashobora kugabanya misa mugihe icyarimwe kunoza ubushyuhe bwumuriro, kugabanya ubushyuhe no kugabanuka. Kuburyo bwa modular busaba gusenywa kenshi, gutondeka neza neza hamwe na progaramu yihariye yabanje guhagarikwa bikoreshwa kugirango byoroherezwe guterana byihuse, mugihe hagabanijwe ihererekanyabubasha ryimitekerereze idakenewe muburyo bwibanze.
Ingamba zuzuye zubuzima bwiza
Kwiyemeza ubuziranenge bwibanze birenze kure cyane yinganda, bikubiyemo uburyo bwuzuye mubuzima bwose bukora.
1. Mubikorwa bya casting, kamera yubushyuhe bwa kamera yerekana ikarita yubushyuhe bwo gukomera, kandi amakuru agaburirwa muburyo bwa Finite Element Analysis (FEA) kugirango hongerwe igishushanyo mbonera, bigatuma icyarimwe kigabanuka mubice byose. Kugirango ukire neza, ushyizwemo ibyuma bya Fibre Bragg Grating (FBG) bikurikirana impinduka zikomeye mugihe nyacyo, bituma abashoramari bahindura ibipimo byimikorere kandi bakirinda inenge.
2. Kugenzura ubuzima muri serivisi: Kohereza ibyuma bya interineti yibintu (IoT) bifasha gukurikirana ubuzima bwigihe kirekire. Tekinike nko gusesengura kunyeganyega no gupima guhoraho kwifashishwa kugirango tumenye ibimenyetso byambere byo guhindura ibintu. Mubikorwa binini nkibiraro bifasha, byihuta bya piezoelectric yihuta hamwe nubushyuhe bwishyuwe nubushyuhe, hamwe na algorithms yo kwiga imashini, birashobora guhanura gutuza cyangwa kugabanuka. Kubikoresho bifatika, kugenzura buri gihe hamwe na laser interferometer ikurikirana iyangirika ryayo, ihita itera sisitemu yo guhindura mikoro niba deformasiyo yegereye imipaka yo kwihanganira.
3. Kuvugurura no kuvugurura ibyakozwe: Kubintu byahuye nuburyo bwo guhindura ibintu, iterambere ryambere ridasenya no gusana ibintu birashobora kugarura cyangwa no kuzamura imikorere yumwimerere. Micro-crack mu bice byibyuma irashobora gusanwa hifashishijwe ikoranabuhanga rya lazeri, igashyiramo ifu ya allogeneous alloy ifata ibyuma hamwe na substrate, akenshi bikavamo akarere gakosowe hamwe nuburemere bukomeye hamwe no kurwanya ruswa. Ibishingwe bya beto birashobora gushimangirwa hifashishijwe inshinge nyinshi zatewe na epoxy resin kugirango yuzuze icyuho, hanyuma hagakurikiraho gutera spray-polyurea elastomer igamije kunoza amazi kandi ikongerera cyane ibikorwa byubuzima.
Kugenzura ihindagurika no kwemeza ireme ryigihe kirekire ryimashini isobanutse neza ni inzira isaba guhuza byimazeyo siyanse yibikoresho, protocole ikora neza, hamwe nubuyobozi bufite ubwenge, buteganijwe. Mu guharanira ubu buryo bwuzuye, ZHHIMG izamura cyane imihindagurikire y’ibidukikije n’umutekano w’ibice fatizo, byemeza imikorere irambye y’ibikoresho bashyigikira.
Igihe cyo kohereza: Ugushyingo-14-2025