Epoxy granite, izwi kandi nka synthique granite, ni uruvange rwa epoxy na granite ikunze gukoreshwa nkibindi bikoresho byibikoresho byimashini.Epoxy granite ikoreshwa aho gukoresha ibyuma nicyuma kugirango igabanuke neza, igihe kirekire cyibikoresho, nigiciro cyo guterana.
Imashini shingiro
Ibikoresho by'imashini hamwe nizindi mashini zisobanutse neza zishingiye ku gukomera gukomeye, guhagarara igihe kirekire, hamwe nibintu byiza biranga ibintu fatizo kubikorwa byimikorere kandi bihamye.Ibikoresho bikoreshwa cyane muribi bikoresho ni ibyuma, ibyuma bisudira, hamwe na granite karemano.Bitewe no kubura ituze rirambye hamwe nibintu bidahwitse cyane, ibyuma bikozwe mubyuma ntibikoreshwa gake aho bisabwa neza.Ibyuma byiza byujuje ubuziranenge byoroha kandi bigashyirwa hamwe bizatanga imiterere ihamye, kandi birashobora gutabwa muburyo bugoye, ariko bikenera uburyo buhenze bwo gukora kugirango bibe byuzuye neza nyuma yo guterwa.
Ubwoko bwiza bwa granite buragenda burushaho kugorana kububona, ariko bufite ubushobozi bwo kugabanuka kuruta ibyuma.Na none, kimwe nicyuma gikozwe, gutunganya granite karemano ni imbaraga nyinshi kandi zihenze.
Ibyingenzi bya granite bikozwe muburyo bwo kuvanga granite agregate (zijanjagurwa, zogejwe, kandi zumye) hamwe na epoxy resin sisitemu yubushyuhe bwibidukikije (ni ukuvuga inzira yo gukiza imbeho).Quartz igiteranyo cyuzuye irashobora kandi gukoreshwa mubihimbano.Kunyeganyega kunyeganyega mugihe cyo kubumba bipakira neza hamwe.
Gushyiramo insanganyamatsiko, amasahani yicyuma, hamwe nimiyoboro ikonje irashobora gutabwa mugihe cyo gukina.Kugirango ugere kurwego rwohejuru rwinshi rwo guhinduranya, kumurongo wumurongo, kunyerera-inzira hamwe na moteri ya moteri birashobora kwiganwa cyangwa gusunikwa, bityo bikuraho ibikenerwa byose nyuma yo guterwa.Ubuso bwo kurangiza gukina nibyiza nkubuso bwububiko.
Ibyiza n'ibibi
Inyungu zirimo:
■ Kunyeganyega.
Ix Guhinduka: inzira zisanzwe zumurongo, ibigega bya hydraulic fluid tank, gushiramo insinga, gukata amazi, hamwe numuyoboro wumuyoboro byose birashobora kwinjizwa mumashanyarazi.
■ Kwinjizamo insimburangingo nibindi bituma igabanuka cyane ryimashini irangiye.
Time Igihe cyo guterana kigabanywa no gushyiramo ibice byinshi muri casting imwe.
■ Ntibisaba uburebure bwurukuta rumwe, bituma habaho igishushanyo mbonera cyimikorere yawe.
Resistance Kurwanya imiti kumashanyarazi asanzwe, acide, alkalis, no guca amazi.
■ Ntabwo bisaba gushushanya.
■ Gukomatanya bifite ubucucike hafi ya aluminium (ariko ibice ni binini kugirango ugere ku mbaraga zingana).
■ Igikoresho cyo guteranya polymer beto ikoresha imbaraga nke cyane ugereranije nicyuma.Amashanyarazi ya polymer akoresha imbaraga nke cyane kugirango atange umusaruro, kandi inzira yo gukina ikorwa mubushyuhe bwicyumba.
Epoxy granite ibikoresho bifite ikintu cyo kumanura imbere inshuro zigera ku icumi kurenza icyuma, kugeza inshuro eshatu kurenza granite karemano, kandi inshuro zigera kuri mirongo itatu ziruta ibyuma byahimbwe.Ntabwo ibangamiwe na coolant, ifite ituze ryiza ryigihe kirekire, iteza imbere ubushyuhe bwumuriro, gukomera kwinshi hamwe ningufu zikomeye, kwinjiza urusaku rwiza, hamwe nihungabana ryimbere.
Ibibi birimo imbaraga nke mubice bito (munsi ya 1 muri (25 mm)), imbaraga nke, hamwe no kwihanganira ihungabana.
Intangiriro kumurongo wamabuye
Amabuye y'agaciro ni kimwe mu bikoresho byubaka, bigezweho.Abakora imashini zisobanutse bari mubambere mugukoresha amabuye y'agaciro.Muri iki gihe, imikoreshereze yacyo ku bijyanye n’imashini zisya CNC, imashini zikoresha imashini, urusyo n’imashini zisohora amashanyarazi ziragenda ziyongera, kandi ibyiza ntibigarukira gusa ku mashini yihuta.
Gucukura amabuye y'agaciro, byitwa kandi ibikoresho bya epoxy granite, bigizwe nuzuza amabuye y'agaciro nka kaburimbo, umucanga wa quartz, ifunguro rya glacial na binders.Ibikoresho bivangwa ukurikije ibisobanuro nyabyo hanyuma bigasuka ubukonje mubibumbano.Urufatiro rukomeye ni ishingiro ryo gutsinda!
Ibikoresho bigezweho bya mashini bigomba gukora byihuse kandi byihuse, kandi bigatanga ibisobanuro birambuye kuruta mbere hose.Nyamara, umuvuduko mwinshi wurugendo hamwe no gutunganya ibintu biremereye bitanga ihindagurika ridakenewe ryimashini.Uku kunyeganyega bizagira ingaruka mbi kubice byubuso, kandi bigabanya ubuzima bwigikoresho.Amabuye y'agaciro ya minerval agabanya vuba kunyeganyega - byikubye inshuro 6 kurenza ibyuma bikozwe mucyuma kandi byihuta inshuro 10 kurenza ibyuma.
Ibikoresho byimashini hamwe nigitanda cyo guta amabuye, nkimashini zisya hamwe na gride, birasobanutse neza kandi bigera kubuziranenge bwiza.Mubyongeyeho, kwambara ibikoresho byagabanutse cyane kandi ubuzima bwa serivisi bwongerewe.
imyunyu ngugu (epoxy granite) ikariso izana inyungu nyinshi ::
- Imiterere n'imbaraga: Igikorwa cyo guta amabuye y'agaciro gitanga urwego rudasanzwe rwubwisanzure kubijyanye nimiterere yibigize.Ibiranga ibintu byihariye hamwe nibikorwa bivamo imbaraga zingana ugereranije nuburemere buke cyane.
- Guhuriza hamwe ibikorwa remezo: Igikorwa cyo guta amabuye y'agaciro gifasha guhuza byoroheje imiterere nibindi bice byinyongera nkuyobora inzira, gushyiramo insanganyamatsiko no guhuza serivisi, mugihe cyo gutora nyirizina.
- Gukora imashini zigoye: Ibidashoboka hamwe nibikorwa bisanzwe birashoboka hamwe no gucukura amabuye y'agaciro: Ibice byinshi bigize ibice birashobora guteranyirizwa hamwe kugirango bibe ibintu bigoye hakoreshejwe guhuza.
- Ubukungu buringaniye: Mubihe byinshi ibice byamabuye y'agaciro baterwa kurwego rwa nyuma kuko mubyukuri nta kugabanuka bibaho mugihe gikomeye.Hamwe nibi, izindi nzira zihenze zo kurangiza zirashobora kuvaho.
- Icyitonderwa: Byerekanwe neza cyangwa bifasha hejuru bigerwaho no gusya, gukora cyangwa gusya.Nkibisubizo byibi, imashini nyinshi zishobora gushyirwa mubikorwa neza kandi neza.
- Ubushyuhe bwiza bwumuriro: Amabuye y'agaciro akora buhoro buhoro kumihindagurikire yubushyuhe kuko ubushyuhe bwumuriro buri munsi yibikoresho byuma.Kubwiyi mpinduka, ubushyuhe bwigihe gito bugira ingaruka nke cyane kubipimo byukuri byimashini.Ubushuhe bwiza bwumuriro wigitanda cyimashini bivuze ko geometrie rusange yimashini ikomeza neza kandi, nkigisubizo, amakosa ya geometrike aragabanuka.
- Nta ruswa: Ibigize imyunyu ngugu birwanya amavuta, ibicurane hamwe nandi mazi atera.
- Kunyeganyega gukomeye kumurimo muremure wibikoresho bya serivisi: imyunyu ngugu yacu igera kuri 10x nziza nziza yo kunyeganyega kuruta ibyuma cyangwa ibyuma.Bitewe nibi biranga, imbaraga zidasanzwe cyane zihamye zimiterere yimashini irabonetse.Inyungu ibyo bifite kububatsi bwimashini nababikoresha birasobanutse: ubuziranenge bwiza bwo kurangiza hejuru yimashini zakozwe cyangwa zubutaka hamwe nubuzima burebure burebure buganisha kubiciro byibikoresho.
- Ibidukikije: Ingaruka ku bidukikije mugihe cyo gukora ziragabanuka.
Amabuye y'agaciro ya minerval vs ikariso y'icyuma
Reba hepfo ibyiza byamabuye y'agaciro mashya ya casting vs cast fer ikoreshwa mbere:
| Amabuye y'agaciro (Epoxy Granite) | Shira Icyuma | |
| Damping | Hejuru | Hasi |
| Ubushyuhe | Ubushyuhe buke na hejuru.ubushyuhe ubushobozi | Ubushyuhe bwinshi kandi Hasi.ubushobozi bw'ubushyuhe |
| Ibice byashyizwemo | Igishushanyo ntarengwa kandi Igice kimwe kandi guhuza | Imashini irakenewe |
| Kurwanya ruswa | Birenzeho | Hasi |
| Ibidukikije Ubucuti | Gukoresha ingufu nke | Gukoresha ingufu nyinshi |
Umwanzuro
Gucukura amabuye y'agaciro nibyiza kubikorwa byimashini ya CNC.Itanga ibyiza byikoranabuhanga, ubukungu nibidukikije.Tekinoroji yo gucukura amabuye y'agaciro itanga uburyo bwiza bwo kunyeganyega, kurwanya imiti myinshi hamwe nibyiza byiza byumuriro (kwagura ubushyuhe busa nubwuma).Ibikoresho byo guhuza, insinga, sensor na sisitemu yo gupima byose birashobora gusukwa munteko.
Ni izihe nyungu zo gutunganya amabuye y'agaciro ya granite yo gutunganya uburiri?
Amabuye y'agaciro (yakozwe na granite yakozwe na resin beto) yemerwa cyane mubikorwa byimashini mumyaka irenga 30 nkibikoresho byubaka.
Dukurikije imibare, mu Burayi, kimwe mu bikoresho 10 by’imashini gikoresha imyunyu ngugu nk'igitanda.Ariko, gukoresha uburambe budakwiye, amakuru atuzuye cyangwa atari yo arashobora gutera gukekwa no kwinuba Mineral Castings.Kubwibyo, mugihe ukora ibikoresho bishya, birakenewe gusesengura ibyiza nibibi byo gucukura amabuye y'agaciro no kubigereranya nibindi bikoresho.
Urufatiro rwimashini zubaka zigabanijwemo ibice byuma, amabuye y'agaciro (polymer na / cyangwa reaction ya resin beto), ibyuma / gusudira (gusya / kudasebanya) n'amabuye karemano (nka granite).Buri kintu gifite umwihariko wacyo, kandi nta bikoresho byubaka byuzuye.Gusa usuzumye ibyiza nibibi byibikoresho ukurikije ibisabwa byubatswe byihariye, hashobora gutorwa ibikoresho byubaka.
Imikorere ibiri yingenzi yibikoresho byubaka - byemeza geometrie, umwanya hamwe ningufu zo kwinjiza ibice, buri kimwe gishyira imbere ibisabwa mubikorwa (static, dinamike nubushyuhe bwumuriro), ibisabwa / imikorere (ibisabwa, uburemere, uburebure bwurukuta, ubworoherane bwa gari ya moshi) kubikoresho byo gushiraho, sisitemu yo gukwirakwiza itangazamakuru, ibikoresho) nibisabwa (igiciro, ingano, kuboneka, ibiranga sisitemu).
I. Ibisabwa mu bikoresho byubaka
1. Ibiranga imiterere
Ibipimo byo gupima imiterere ihamye yibanze ni ugukomera kw'ibintu - guhindura ibintu munsi yumutwaro, aho kuba imbaraga nyinshi.Kugirango ihindagurika ryimiterere ihindagurika, imyunyu ngugu irashobora gutekerezwa nkibikoresho bya isotropic homogeneous byubahiriza amategeko ya Hooke.
Ubucucike na moderi ya elastike ya minisiteri yubutaka ni kimwe cya gatatu cyibyuma.Kubera ko amabuye y'agaciro hamwe n'ibyuma bikozwe bifite ubukana bumwe, munsi yuburemere bumwe, ubukana bwibyuma hamwe namabuye y'agaciro ni bimwe utitaye ku ngaruka zimiterere.Mubihe byinshi, igishushanyo mbonera cyurukuta rwamabuye y'agaciro rusanzwe rwikubye inshuro 3 icyuma, kandi iki gishushanyo ntikizatera ikibazo mubijyanye nubukanishi bwibicuruzwa cyangwa guta.Amabuye y'agaciro akwiranye no gukora mubidukikije bihagaze bitwara igitutu (urugero: ibitanda, ibishyigikizo, inkingi) kandi ntibikwiriye nkurukuta ruto kandi / cyangwa amakadiri mato (urugero: ameza, pallets, abahindura ibikoresho, imodoka, ibizunguruka).Uburemere bwibice byubatswe bugarukira kubikoresho byabakora amabuye y'agaciro, kandi ibicuruzwa biva mu bucukuzi hejuru ya toni 15 muri rusange ntibisanzwe.
2. Ibiranga imbaraga
Nini cyane umuvuduko wo kuzenguruka na / cyangwa kwihuta kwa shaft, niko imikorere yimikorere ya mashini ari.Guhagarara byihuse, gusimbuza ibikoresho byihuse, no kugaburira byihuta bikomeza gushimangira imashini ya resonance hamwe no gushimisha imbaraga ibice byimiterere yimashini.Usibye igishushanyo mbonera cyibigize, gutandukana, gukwirakwizwa kwinshi, no gukomera kwingirakamaro yibigize bigira ingaruka cyane kumiterere yibintu.
Gukoresha amabuye y'agaciro bitanga igisubizo cyiza kuri ibyo bibazo.Kuberako ikurura ibinyeganyeza inshuro 10 kurenza ibyuma gakondo, birashobora kugabanya cyane amplitude hamwe ninshuro karemano.
Mubikorwa byo gutunganya nko gutunganya, birashobora kuzana ibisobanuro bihanitse, ubwiza bwubuso bwiza, hamwe nubuzima burebure.Muri icyo gihe, kubijyanye n’ingaruka z’urusaku, amabuye y’amabuye nayo yitwaye neza binyuze mu kugereranya no kugenzura ibishingwe, imiyoboro yoherejwe hamwe n’ibikoresho bitandukanye bya moteri nini na centrifuges.Ukurikije ingaruka zisesengura ryamajwi, imyunyu ngugu irashobora kugera kugabanuka rya 20% murwego rwumuvuduko wijwi.
3. Imiterere yubushyuhe
Abahanga bavuga ko hafi 80% yo gutandukanya ibikoresho byimashini biterwa ningaruka zumuriro.Guhagarika inzira nkubushyuhe bwimbere cyangwa hanze, ubushyuhe, guhindura imikorere, nibindi byose bitera guhindagurika.Kugirango ubashe guhitamo ibikoresho byiza, birakenewe gusobanura ibintu bikenewe.Ubushyuhe bwo hejuru bwihariye hamwe nubushyuhe buke bwumuriro butuma imyunyu ngugu igira inertia nziza yubushyuhe bwigihe gito (nko guhindura imikorere) hamwe nubushyuhe bwibidukikije.Niba ubushyuhe bwihuse busabwa nkigitanda cyicyuma cyangwa ubushyuhe bwigitanda birabujijwe, ibikoresho byo gushyushya cyangwa gukonjesha birashobora gutabwa mumabuye y'agaciro kugirango bigabanye ubushyuhe.Gukoresha ubu bwoko bwibikoresho byubushyuhe birashobora kugabanya ihinduka ryatewe nubushyuhe bwubushyuhe, bufasha kunoza ukuri kugiciro cyiza.
II.Ibisabwa mu mikorere n'imiterere
Ubunyangamugayo nibintu bitandukanya gutandukanya amabuye y'agaciro nibindi bikoresho.Ubushyuhe ntarengwa bwo guta amabuye y'agaciro ni 45 ° C, kandi hamwe nibishusho bisobanutse neza hamwe nibikoresho, ibice hamwe namabuye y'agaciro bishobora guterwa hamwe.
Ubuhanga buhanitse bwo kongera guterana burashobora kandi gukoreshwa kubutaka bwamabuye y'agaciro, bikavamo kuzamuka neza hamwe na gari ya moshi bidasaba gukora imashini.Kimwe nibindi bikoresho fatizo, amabuye y'agaciro agengwa n'amategeko yihariye yo gushushanya.Ubunini bwurukuta, ibikoresho bitwara imizigo, gushyiramo imbavu, uburyo bwo gupakira no gupakurura byose bitandukanye nibindi bikoresho kurwego runaka, kandi bigomba gutekerezwa mbere mugihe cyo gushushanya.
III.Ibisabwa
Nubwo ari ngombwa kubitekerezaho muburyo bwa tekiniki, gukora neza biragenda byerekana akamaro kayo.Gukoresha amabuye y'agaciro yemerera injeniyeri kuzigama umusaruro uhambaye nigiciro cyo gukora.Usibye kuzigama amafaranga yo gutunganya, guta, guterana kwanyuma, no kongera ibiciro bya logistique (ububiko no gutwara) byose byagabanutse uko bikwiye.Urebye imikorere yo murwego rwohejuru rwamabuye y'agaciro, igomba kurebwa nkumushinga wose.Mubyukuri, birakwiriye rwose kugereranya ibiciro mugihe shingiro ryashizweho cyangwa ryashizweho mbere.Ikiguzi cyo hejuru ugereranije ni ikiguzi cyo guta amabuye y'agaciro no gukoresha ibikoresho, ariko iki giciro gishobora kugabanywa mugukoresha igihe kirekire (ibice 500-1000 / icyuma), kandi ikoreshwa ryumwaka ni ibice 10-15.
IV.Umwanya wo gukoresha
Nkibikoresho byubatswe, imyunyu ngugu ihora isimbuza ibikoresho gakondo byubatswe, kandi urufunguzo rwiterambere ryihuse ruri mu bucukuzi bwamabuye y'agaciro, ibishushanyo, hamwe nuburyo buhoraho.Kugeza ubu, amabuye y'agaciro yakoreshejwe cyane mu bikoresho byinshi by'imashini nko gusya imashini no gutunganya byihuse.Uruganda rukora imashini rwabaye intangarugero murwego rwibikoresho byimashini bakoresheje amabuye y'agaciro kuburiri bwimashini.Kurugero, ibigo bizwi kwisi nka ABA z & b, Bahmler, Jung, Mikrosa, Schaudt, Stude, nibindi byahoraga byungukirwa no gutonyanga, ubushyuhe bwumuriro nubusugire bwamabuye y'agaciro kugirango babone ibisobanuro bihanitse kandi byiza byubuso muburyo bwo gusya. .
Hamwe nimitwaro igenda yiyongera, imitwaro yubutare nayo itoneshwa namasosiyete ayoboye isi murwego rwo gusya ibikoresho.Uburiri bwa minerval casting bufite ubukana buhebuje kandi burashobora gukuraho imbaraga zatewe no kwihuta kwa moteri y'umurongo.Muri icyo gihe, ibinyabuzima bihuza imikorere myiza yo kunyeganyega hamwe na moteri y'umurongo birashobora kuzamura cyane ubwiza bwibikorwa byakazi hamwe nubuzima bwa serivisi bwuruziga.
Naho igice kimwe.Muri 10000mm z'uburebure biratworoheye.
Ubunini bw'urukuta ntarengwa ni ubuhe?
Muri rusange, igice ntarengwa cyuburebure bwimashini igomba kuba byibura 60mm.Ibice byoroheje (urugero 10mm z'ubugari) birashobora guterwa hamwe nubunini bwiza hamwe.
Igipimo cyo kugabanuka nyuma yo gusuka ni 0.1-0.3mm kuri 1000mm.Mugihe hagomba gukenerwa ibice byubukorikori busobanutse, kwihanganira bishobora kugerwaho no gusya kwa kabiri cnc, gukubita intoki, cyangwa ubundi buryo bwo gutunganya.
Ibikoresho bya Mineral casting ni uguhitamo kamere Jinan Black granite.Ibigo byinshi bihitamo gusa imiterere isanzwe granite cyangwa ibuye risanzwe mubwubatsi.
· Ibikoresho bito: hamwe na Jinan Black Granite idasanzwe (nanone yitwa 'JinanQing' granite) ibice byose hamwe, bizwi cyane ku isi kubera imbaraga nyinshi, gukomera no kwihanganira kwambara cyane;
· Inzira: hamwe na epoxy idasanzwe ishimangirwa hamwe ninyongeramusaruro, ibice bitandukanye ukoresheje formulaire zitandukanye kugirango tumenye neza imikorere yuzuye;
· Ibikoresho bya mashini: kwinjiza vibrasiyo bikubye inshuro 10 ibyo byuma, ibyuma bihagaze neza kandi bifite imbaraga;
· Imiterere yumubiri: ubucucike ni hafi 1/3 cyicyuma gikozwe mucyuma, inzitizi yumuriro mwinshi kuruta ibyuma, ntabwo hygroscopique, ituze ryumuriro;
· Imiterere yimiti: irwanya ruswa iruta ibyuma, bitangiza ibidukikije;
· Ibipimo bifatika: kugabanuka kumurongo nyuma yo guterwa ni 0.1-0.3㎜ / m, imiterere ihanitse cyane kandi ihabanye neza nindege zose;
· Ubusugire bwimiterere: imiterere igoye cyane irashobora guterwa, mugihe ukoresheje granite karemano bisaba guterana, guterana no guhuza;
· Buhoro buhoro reaction yubushyuhe: yitabira ihinduka ryubushyuhe bwigihe gito iratinda cyane kandi ni bike cyane;
· Kwinjizamo ibyinjijwe: ibifunga, imiyoboro, insinga n'ibyumba birashobora kwinjizwa muburyo, gushiramo ibikoresho birimo ibyuma, amabuye, ceramic na plastike nibindi.